Winterising Your Polycarbonate Greenhouse for Maximum Protection

As autumn’s chill creeps in and temperatures begin to drop, you’ll want to ensure your greenhouse is ready for the winter ahead. Proper winterisation of your polycarbonate greenhouse isn’t just about protecting your investment – it’s essential for maintaining a thriving garden throughout the cold season.

You’ll need to start preparations 4-6 weeks before the first frost to give yourself plenty of time to complete all necessary steps. From deep cleaning the polycarbonate panels to checking for gaps and adding extra insulation, a well-winterised greenhouse can help you continue harvesting fresh vegetables even when snow blankets the ground. With temperatures dropping as low as -6°C (20°F), proper preparation makes the difference between a productive winter garden and costly damage to both structure and plants.

Key Takeaways

  • Winterising a polycarbonate greenhouse should begin 4-6 weeks before the first frost, with thorough cleaning and insulation being key priorities.
  • Double-wall polycarbonate panels provide superior insulation, maintaining temperatures 3-5°C warmer than outside and blocking 99.9% of harmful UV rays.
  • Essential winterisation materials include bubble wrap insulation, weatherstripping tape, foam board insulation, and proper cleaning supplies for maintenance.
  • Regular inspection of structural integrity, sealing gaps, and repairing damaged panels is crucial for preventing heat loss and maintaining optimal growing conditions.
  • Temperature management through heating systems, thermal mass solutions, and proper ventilation is vital for maintaining temperatures between 7-10°C during winter months.
  • Winter plant protection requires selecting cold-hardy varieties, maintaining appropriate moisture levels, and creating microclimates through strategic plant placement.

Keeping Your Polycarbonate Greenhouse Productive All Winter

Polycarbonate panels provide better insulation than traditional glass, helping to maintain a stable growing environment. The double-wall design traps heat, keeping the greenhouse warmer at night and reducing temperature swings between day and night. These panels also block harmful UV rays while allowing in beneficial light, creating ideal conditions for plant growth. With this insulation, polycarbonate greenhouses stay 3-5°C warmer than the outside, offering a protected space for plants to thrive.

FeatureBenefit
Double-wall constructionCreates insulating air barrier
UV protectionBlocks 99.9% of harmful rays
Temperature retention3-5°C warmer than outside
Light transmission80% of visible light passes through

When to Start Winterising

The optimal time to winterise a polycarbonate greenhouse is during late autumn, between September and October. Key timing factors include:

  • Begin preparations 6 weeks before first expected frost
  • Complete insulation tasks before temperatures drop below 10°C
  • Install additional heating systems by mid-autumn
  • Check structural integrity during dry weather conditions

This timing allows for:

  • Thorough inspection of panels and seals
  • Testing of heating equipment
  • Installation of extra insulation layers
  • Sealing of any gaps or cracks
  • Movement of sensitive plants indoors

Temperature monitoring becomes essential from October onwards as overnight temperatures start to fluctuate. Install thermometers at plant level to track temperature changes accurately.

Essential Tools and Materials

Proper winterisation of a polycarbonate greenhouse requires specific materials and tools to ensure effective protection during cold months. Each component serves a distinct purpose in maintaining optimal growing conditions.

Insulation Materials

Twin-wall polycarbonate panels create an insulating air gap between layers, offering protection from cold temperatures. The following materials enhance thermal efficiency:

  • Bubble wrap insulation for interior walls and roof panels
  • Shade cloths to trap cold air between layers
  • Additional polycarbonate panels in 4mm 6mm or 8mm thickness
  • Weatherstripping tape for sealing gaps
  • Foam board insulation for greenhouse base
  • Straw or leaf mulch for floor coverage

Cleaning Supplies

Clean surfaces maximise light transmission and prevent disease. Essential cleaning items include:

  • Soft-bristled brushes for gentle panel cleaning
  • Microfiber cloths to avoid scratching surfaces
  • pH-neutral cleaning solution
  • Garden hose with adjustable nozzle
  • Bucket for cleaning solution
  • Safety gloves for protection

Basic Tools Required

These tools enable proper installation and maintenance:

  • Measuring tape for precise fitting
  • Utility knife for cutting materials
  • Scissors for trimming insulation
  • Staple gun with greenhouse-safe staples
  • Hammer for securing fixtures
  • Screwdriver set for frame adjustments
  • Caulking gun for sealing gaps
  • Digital thermometer for temperature monitoring

Each tool and material serves a specific function in the winterisation process, contributing to a protected and productive growing environment.

Inspection and Repairs


Regular inspection and timely repairs protect your polycarbonate greenhouse from winter damage. Focus on three critical areas to maintain structural integrity and optimal growing conditions.

Checking Structural Integrity

Start a thorough inspection of your greenhouse frame before the first frost. Examine these components:

  • Check support beams and trusses for rust corrosion or loose bolts
  • Test door hinges and vents for smooth operation
  • Verify foundation anchors remain secure in the ground
  • Inspect corner joints and connecting points for stability
  • Look for bent or damaged frame sections

Sealing Gaps and Leaks

Identify and seal potential entry points for cold air and moisture:

  • Run your hand along panel edges to detect air leaks
  • Replace worn weatherstripping around doors and vents
  • Apply silicone sealant to gaps between panels
  • Check rubber gaskets for signs of deterioration
  • Test window seals by spraying with water to spot leaks

Repairing Damaged Panels

Address panel issues promptly to maintain insulation:

  • Remove cracked panels before they shatter
  • Clean clouded sections with pH-neutral solution
  • Replace panels showing signs of UV damage
  • Secure loose panel fixings and clips
  • Fill small holes with polycarbonate repair tape
ComponentCheck ForAction Required
FrameRust corrosionClean and seal
JointsLoose connectionsTighten bolts
PanelsCracks or damageReplace if needed
SealsAir leaksApply new sealant
FixingsMissing clipsInstall replacements

Deep Cleaning Process

Start by completely emptying the greenhouse, removing all plants, tools, and growing accessories. Discard dead annual flowers, vegetables, and any leftover plant debris to keep the space clean and free from pests. Gather and store any unused pots, trays, and seasonal equipment to create a clutter-free environment. Pull out any weeds growing along the stone or gravel perimeter, and rake soil areas to remove fallen leaves and plant material. Finally, check and clear floor drains and channels to prevent blockages and ensure proper water drainage.

Sanitising Surfaces

  • Mix a solution of mild soap and water for cleaning
  • Wipe down framework shelving and benches
  • Disinfect all work surfaces with a bleach solution (1:10 ratio)
  • Clean door handles vents and internal fixtures
  • Remove algae and moss growth from surfaces
  • Sanitise tools that remain in the greenhouse
  • Ensure proper drainage by cleaning grates and channels

Cleaning Polycarbonate Panels

  • Use soft-bristled brushes to avoid scratching panels
  • Apply pH-neutral cleaning solution with gentle pressure
  • Remove dirt and debris from panel channels
  • Rinse panels thoroughly with clean water
  • Dry surfaces completely to prevent water spots
  • Check panel joints for accumulated dirt
  • Clean both interior and exterior panel surfaces
Surface TypeCleaning MethodCleaning Solution
PanelsSoft brushpH-neutral cleaner
FrameworkSponge/brushMild soap & water
ToolsDisinfectantBleach solution 1:10
FloorsSweep/rakeN/A

Insulation Methods

Insulation methods enhance temperature control in polycarbonate greenhouses during winter months. The following techniques create effective thermal barriers while maintaining light transmission.

Adding Bubble Wrap Insulation

Horticultural bubble wrap creates an additional insulating layer inside polycarbonate greenhouses. Apply bubble wrap with large bubbles designed for UV resistance directly to the interior framework. The trapped air between the bubbles and greenhouse panels maintains temperatures 3-5°C above outside conditions. Position the wrap with bubbles facing the greenhouse panels for maximum insulation value.

Installing Thermal Screens

Thermal screens provide adjustable temperature control throughout winter. Install screens horizontally above plant areas or vertically along the walls. The screens:

  • Reduce heat loss by 20% during night hours
  • Allow manual adjustment for light control
  • Create separate temperature zones for different plants
  • Prevent cold spots near doors and vents

Protecting the Base

  1. Line perimeter walls with 50mm foam boards
  2. Add a 100mm layer of gravel inside the greenhouse border
  3. Install rigid thermal panels around exposed foundation edges
  4. Create a 75mm mulch barrier using:
    • Straw
    • Dried leaves
    • Wood chips
Insulation LayerThicknessR-Value
Twin-wall Polycarbonate8mm1.72
Foam Board50mm2.5
Gravel Base100mm0.9

Temperature Management


Managing temperature in a polycarbonate greenhouse requires a combination of heating systems thermal mass solutions and monitoring equipment.

Heating Options

Electric heaters provide consistent warmth throughout winter months with precise temperature control. Position heaters at ground level for optimal heat distribution. Connect heaters to thermostatic controls to maintain temperatures between 7-10°C.

Key heating solutions include:

  • Infrared heaters: Mount on walls or ceiling for targeted plant warming
  • Fan heaters: Circulate warm air evenly across growing spaces
  • Tube heaters: Install along base walls for background heating
  • Soil warming cables: Embed in growing beds for root zone heating

Using Thermal Mass

Thermal mass materials store heat during the day and release it at night to stabilise greenhouse temperatures.

Effective thermal mass options:

  • Water-filled containers: Place black drums or bottles along north-facing walls
  • Stone or brick paths: Install 10cm thick pathways throughout growing areas
  • Concrete blocks: Stack along interior walls in darker colours
  • Gravel beds: Create 15cm deep beds beneath growing tables

Temperature Monitoring Systems

Digital monitoring systems track temperature fluctuations to maintain optimal growing conditions.

  • Min-max thermometers: Mount at plant height in multiple locations
  • Wireless sensors: Install to monitor different greenhouse zones
  • Remote monitoring: Connect to smartphone apps for instant alerts
  • Data loggers: Record temperature patterns over time
  • Humidity monitors: Track moisture levels alongside temperature
Temperature Monitoring PointsOptimal Range (°C)
Ground level10-15
Plant height7-12
Upper space5-10
Outside comparison-5 to 5

Ventilation and Humidity Control

Humidity Levels in Winter

Time of DayTarget Humidity Range
Daytime60-70%
Night75-85%
Morning65-75%
  • Use a hygrometer to track humidity levels throughout the day
  • Increase ventilation when condensation appears on surfaces
  • Water plants in morning hours to allow moisture evaporation
  • Remove diseased or decaying plant material that increases humidity
  • Create gaps between plant foliage to improve air circulation

Protecting Water Systems

Freezing temperatures pose significant risks to greenhouse water systems during winter. Proper protection prevents burst pipes and maintains essential water access for winter plants.

Insulating Water Pipes

Apply foam pipe insulation or rubber coverings around exposed water pipes to prevent freezing. Leave no gaps in the insulation to block cold air penetration. For exterior pipes:

  • Wrap heat tape around vulnerable sections before adding insulation
  • Cover outdoor spigots with foam protectors
  • Pack loose insulation around inground hydrants
  • Install pipe heating cables in areas prone to extreme cold

Winterising Irrigation Systems

Drain and protect irrigation components before freezing temperatures arrive. Follow these steps:

  1. Turn off the main water supply
  2. Open all drain valves to remove standing water
  3. Remove and store water hoses indoors
  4. Drain filters pumps and pressure regulators
  5. Blow compressed air through irrigation lines to remove residual water
  6. Convert to hand watering for overwintering plants
  7. Water during daylight hours to prevent overnight freezing
  8. Monitor soil moisture levels daily
  9. Reduce watering frequency as plants enter dormancy
  10. Maintain temperatures above 7°C around water pipes
ComponentWinter Protection MethodTemperature Range
Water pipesFoam insulationAbove 0°C
Irrigation linesComplete drainageN/A
Active systemsReduced operation7-10°C

Winter Plant Care

Effective winter plant care in a polycarbonate greenhouse combines selecting appropriate plants maintaining steady temperatures and managing moisture levels. Here’s how to protect and nurture your plants through the cold season.

Choosing Cold-Hardy Plants

Select plants based on their cold tolerance and ability to thrive in lower light conditions. Vegetables like kale chard and spinach survive temperatures down to -9°C. Hardy herbs such as parsley thyme and sage maintain growth at temperatures above 0°C.

Plant TypeMinimum TemperatureIdeal Temperature Range
Cool-weather crops-2°C7-13°C
Hardy perennials0°C10-16°C
Tropical plants10°C16-24°C
Citrus trees10°C16-21°C
Succulents4°C10-16°C

Plant Protection Methods

Create multiple layers of defence to shield plants from cold damage:

  • Install row covers made from horticultural fleece over plant beds
  • Place bubble wrap around individual pots to insulate roots
  • Position taller plants away from cold spots near doors or gaps
  • Group plants together to create microclimates
  • Remove dead or diseased foliage to prevent spread of winter pathogens

Watering in Winter

  • Water plants in the morning when temperatures are rising
  • Reduce watering frequency by 50% compared to summer months
  • Check soil moisture at 5cm depth before adding water
  • Use room temperature water to avoid shocking plant roots
  • Remove standing water from surfaces to prevent dampness
  • Keep foliage dry to minimise fungal growth

Common Winter Issues

Managing winter challenges in polycarbonate greenhouses requires addressing three critical issues: snow accumulation ice formation and temperature inconsistencies.

Dealing With Snow Load

Snow accumulation creates excessive weight pressure on polycarbonate panels and greenhouse frames. Remove snow from the roof using a soft-bristled brush with an extended handle when depths exceed 10 cm. Install diagonal bracing across the frame joints to distribute weight evenly. Add vertical support posts at 1.2-metre intervals beneath the roof ridge to reinforce the structure.

Preventing Ice Damage

Ice formation leads to structural stress and potential panel cracking. Monitor temperature fluctuations using a min-max thermometer to prevent ice buildup. Install heating cables along gutters and downspouts to maintain temperatures above freezing. Create a 15 cm gravel barrier around the greenhouse perimeter to improve drainage and reduce ice formation at ground level.

Troubleshooting Cold Spots

Cold spots occur from uneven heat distribution and poor air circulation. Place wireless temperature sensors at plant level to identify areas below 7°C. Install circulation fans at opposite corners to create continuous airflow patterns. Add thermal mass materials like water-filled containers near cold spots to stabilise temperatures. Position taller plants against north-facing walls to block cold drafts and create natural wind barriers.

Temperature ManagementRecommended Range
Minimum Night Temp7°C
Maximum Day Temp10°C
Cold Spot Alert TempBelow 7°C
Snow Load Action Temp0°C with 10cm+ snow

Maintenance Tips

Taking care of your polycarbonate greenhouse during winter doesn’t need to be overwhelming. By following a systematic approach to winterisation you’ll protect both your greenhouse structure and your plants throughout the cold months.

Remember to start your winter preparations early and maintain regular checks on insulation heating and ventilation systems. You’ll find that a well-maintained greenhouse can extend your growing season significantly while providing a reliable shelter for your tender plants.

With proper care and attention your polycarbonate greenhouse will serve as a valuable gardening asset for many winters to come. Stay proactive with maintenance and you’ll enjoy the rewards of year-round growing regardless of the weather outside.

Frequently Asked Questions

When should I start winterising my polycarbonate greenhouse?

Start winterising your greenhouse 4-6 weeks before the first frost, typically between September and October. This timing allows for thorough cleaning, inspection, and installation of insulation materials whilst the weather is still manageable.

What temperature should I maintain in my greenhouse during winter?

Maintain temperatures between 7-10°C. Use a digital thermometer placed at plant level to monitor temperatures accurately. Installing a min-max thermometer helps track temperature fluctuations throughout the day and night.

How do I insulate a polycarbonate greenhouse effectively?

Apply horticultural bubble wrap to the interior framework, install thermal screens, and line perimeter walls with foam boards. Add gravel layers and create mulch barriers using straw or wood chips. These measures can maintain temperatures 3-5°C above outside conditions.

What cleaning supplies do I need for winterising my greenhouse?

Use soft-bristled brushes, pH-neutral cleaning solutions, and mild soap for cleaning polycarbonate panels. For disinfecting surfaces, prepare a diluted bleach solution. Ensure all cleaning materials are non-abrasive to protect the panels.

How can I prevent condensation in my greenhouse during winter?

Install circulation fans, maintain proper spacing between plants, and keep air intake vents clear. Combine ventilation with heating and use automatic vent openers. Remove standing water promptly and monitor humidity levels with a hygrometer.

How do I protect water systems from freezing?

Insulate water pipes with foam insulation and heat tape on vulnerable sections. Drain irrigation components and switch to hand watering for winter plants. Keep temperatures above 7°C around water pipes and monitor soil moisture levels regularly.

What are the best plants to grow in a winter greenhouse?

Choose cold-hardy plants that thrive in lower light and temperatures. Use row covers for extra protection and insulate pots. Common winter crops include kale, spinach, winter lettuce, and certain herbs. Water less frequently using room temperature water.

How do I manage snow load on my greenhouse?

Remove excess snow regularly and reinforce the structure with diagonal bracing and vertical support posts. Monitor snow accumulation carefully, especially after heavy snowfall. Consider installing heating cables to prevent ice formation.

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